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POLYTHENE GREENHOUSE FILM FACTS

TECHNICAL BRIEFING NOTE

The purpose of this note is to clarify the facts about greenhouse films and their effects on growing environments. It also describes the key features of the Visqueen range of greenhouse films.

LIGHT AND PLANT GROWTH
We see light over a short range of the sun's radiation - within the narrow wavelength band of 400 to 700nm. Plants respond to a slightly wider range of light, including parts of the ultraviolet range (290 to 400nm) and in the far red (up to 800nm - just outside our visible range). The term Photo synthetically Active Radiation (PAR) is used to describe the range of light which is responsible for plant growth. However most of plant growth is driven by what we recognise as visible light.

Plants respond most to light in the blue (400 to 450nm) and especially the red (625 to 675nm). But other wavelengths are able to trigger photosynthesis, and the sun's peak intensity is in the yellow region (525nm). Therefore interrupting any colour of the spectrum will reduce plant growth.

The graph 'Light wavelength and plant growth' shows the average relative response of plants to different wavelengths. The variation in the intensity of sunlight is also shown; combining these gives the estimate of plant growth as it varies with wavelength.

LIGHT AND PLANT QUALITY
Some parts of the spectrum can influence the shape and height of the plant, branching and other aspects of plant quality. The main parts are:

Blue light: plants respond to the intensity of blue light, and reducing the blue light will encourage plant elongation and leggy growth. This response is not relative to the strength of radiation in any other part of the spectrum - it is the absolute intensity of the blue light which influences plant height and quality.

Red light and Far Red light: there is a more important response which depends on the relative intensities of red (660nm) and far red (around 730nm) light. Increasing the amount of far red light relative to the red makes plants grow tall and spindly. Increasing the red relative to the far red does the reverse. If the red/far red ratio is increased significantly, significant height reductions and changes in plant habit can be achieved. This is the principle behind 'Solatrol' growth control film.

These plant responses are believed to be part of the shade avoidance mechanism of plants. Plant responses are not linear with the red/far red ratio; for example, a small reduction in the amount of red light can bring about a significant amount of stem elongation, whereas a large reduction in the far red may be needed to achieve the reverse effect. However it should be noted that plants can vary in their response to red and far red light.

PLANT GROWTH AND FILM COLOUR
Coloured films are sometimes proposed for greenhouse covers. (Green and blue are commonly available - red has also been proposed). These were originally suggested as shading films, with reductions in temperature. However there are risks involved with these films:

Any coloured film will reduce the light transmission and therefore plant growth rate. This will be the case whatever the film colour, as all parts of the visible range can contribute to plant growth.

By removing parts of the visible light selectively, coloured films can alter plant growth, not always beneficially. For example, green films proposed for shading remove red light selectively. This removes the most efficient waveband for plant growth, and also changes the red/far red ratio. This triggers the plant shade avoidance mechanism, and plants grow leggy as well as slowly.

Blue films also remove a large part of the red light, but minor changes to the absorption of blue light allows us to see the film as blue rather than green. It is likely that the human eye is more able to appreciate this change than a plant is. However, some blue films also absorb in the far red, and therefore avoid a significant change in the red/far red ratio. The result will be reduced growth rates, but without much change in plant habit. It is unlikely that these films will provide a significant benefit in plant height control.

Films which look similar in basic colour to us may be very different in actual transmission and in their effect on plants. For example, an alternative blue film appears blue because yellow light is absorbed preferentially, while actual blue transmission may be low and far red transmission is high. The effect on plant morphology may be very different from the other blue coloured film.

White tinted films reduce transmission across the whole PAR region uniformly. Growth rates will be slowed but natural light balance will be maintained.

The graph ' Light Transmission of Coloured Films ' shows the transmission characteristics of white, green, blue, red and natural films.

ULTRAVIOLET LIGHT (UV)
Although this is not significant for photosynthesis, it is now understood that the UV may be a factor in the development of colours, flavours and fragrances of some plants. Short wavelength UV (290 to 310nm) may also be a factor in preventing plant elongation. These wavelengths are usually removed by the UV stabiliser systems of greenhouse films (and also by glass).

Some fungal infections (especially botrytis) can be influenced by the UV, as the production of spores can be triggered by the UV. Removing the UV can slow down botrytis infections. It has been shown that to be effective, removal of the UV up to 400nm is required.

Insects see partly in the ultraviolet. Removing UV can slow down the spread of insects (beneficial and harmful). This has proved to be helpful in some Mediterranean areas where crops are at great risk from insect infestations, and where it is difficult to keep them out of a greenhouse without closing up the structure to an unacceptable degree. Since insects are often virus carriers, reducing insects in this way can also reduce viral infections.

Greenhouse films have traditionally used an absorber of short wavelength UV as part of the stabiliser package. Replacing or augmenting this with alternative absorbers can broaden the band of UV absorption up to wavelengths of 370 to 380nm, and this is the principle used in some greenhouse film for insect and/or fungal control. However, these additives are not permanent in the film, and are lost over a period of time through diffusion and degradation. Therefore a film may not show the broad band UV absorption throughout the course of it use, and is likely to be less effective in this respect well before the film's physical life is ended.

DIFFUSED LIGHT
In most circumstances, a clear, colourless greenhouse cladding material (like glass!) will transmit the maximum amount of solar radiation. However, if the film is made cloudy in a controlled way so that the overall amount of light transmitted is not reduced significantly, there can be advantages in the amount of light made available to plants. This is because the diffused light reaches the plants from different directions and is spread more evenly around the plant canopy.

The degree of diffusion of a film is usually measured as a 'Haze' figure. This is the percentage of the light being transmitted which is deflected outside a small angle around the direction of the incoming light beam. For effective diffused light, this value should be as high as possible. We would only class a film as highly diffusing if the value is above 85%, and ideally it should be above 90% for maximum effect - always assuming that this does not reduce the total amount transmitted by more than a very few percent. Films with degrees of diffusion of 60 to 70% are best described as semi-diffusing. Clear films which have become soiled and weathered can have haze values which approach those of semi-diffusing films.

CONDENSATION IN GREENHOUSES
Condensation on the surface of a greenhouse cladding can lead to a number of problems:

Water can drop from the film onto plants, causing damage and encouraging diseases.

Drops of water on the film surface can focus sunlight and possibly increase the risk of scorching.

The presence of discrete water droplets on the surface can reflect light away from the greenhouse. It has been shown that water droplets can reduce light availability by up to 15%.

'Anti-fog' films contain additives which encourage water to condense not as droplets but as a thin layer. For this to work properly, the film must be installed so that the water can flow without interruption down to the edge of the film.

It is important to realise that anti-fog films (also called 'anti-condensation' or anti-drip') films do not eliminate condensation in a greenhouse, but can contribute to the management of condensation. Water will always condense on the film surface if there is moisture in the greenhouse atmosphere and the outside temperature is cold enough. Condensation will be increased if the relative humidity is high, which can be influenced by the plants which transfer water vapour from the soil to the air through their leaves. Ventilation or heating may be necessary to remove moisture from the greenhouse - an anti-fog film will not do this; it will only change the way condensation moves or accumulates on the greenhouse cover.

Occasionally, a mist can form in a greenhouse with an anti-fog cover. This occurs early in the morning if the inside of the greenhouse is humid and the outside temperature is increasing. This is believed to be caused in an 'anti-fog' greenhouse because the film actually carries less water when the condensation is as a thin layer rather than as droplets, so the amount of water in the air is higher. Also, when the film warms up there is a large area of water which evaporates into greenhouse, forming a mist when it reaches the colder air inside the tunnel. Ventilating the greenhouse removes the mist, and also raises the temperature by bringing in warmer air from outside.

Anti-fog films are usually made from grades of polyethylene which retain heat quite well in a greenhouse. There will also be a temperature lift because of the increased light transmitted, and because the water layer on the film surface also adds to the heat retaining properties.

TEMPERATURES IN GREENHOUSES
Apart from any supplementary heating, all the heat entering the greenhouse will be from solar radiation. On a summer's day, the heat input from this can be equivalent to the power of a small electric fire every few square metres of film surface - on a winter's day it can be negligible!

Heat is lost from a greenhouse in the following ways:

Conduction through the film to the outside air (because cladding films are very thin, there is not much opportunity to influence this by greenhouse or film design). Double skin greenhouse systems may reduce these losses, but usually there is cold external air between the film layers which will reduce the insulating effect.

Exchange of air with the outside - either by accident or on purpose. Ventilation is obviously an important feature of greenhouse design and operation.

Radiation of long wavelength infrared energy from the system through the greenhouse film. The composition of the film influence this significantly, and can make a major contribution to keeping greenhouse warm at night and in the winter. Heat retention is achieved by choosing the correct polymers for the film or by using special additives. The thickness of the film will also have an effect - thinner films will tend to give colder night-time and winter temperatures.

The greenhouse film can contribute to heat control by both influencing the short wavelength radiation coming into the system, and by retaining the long wavelength radiation losses from the structure. White tinted films reduce incoming light across a wide range of wavelengths, and do not usually contain heat retaining additives, so are the first choice for a cool structure. Coloured films remove light in the visible which cuts down heat input. In white and coloured films the growth rates of plants will be reduced because of the reduction of visible light.

Luminance THB reduces incoming short wavelength infrared and also reduces long wavelength losses, and so can maintain a more even temperature while keeping PAR levels and plant growth high. Diffusing films based on foamed polymers have been proposed as heat control films. However these films can reduce PAR transmission as well as the near infrared. Because about half of the sun's energy is in the visible/PAR region, reducing transmission in this area can lead to effective heat reduction, but plant growth will be much reduced as well. Graphs of the transmission characteristics of Luminance THB and other diffusing and pigmented films are shown in the attached graph.

Temperatures in greenhouses can be measured for the air, soil or plants themselves, and there are a number of factors which influence these. Air temperature will be influenced directly by ventilation, and plant temperatures may be controlled by the plant growth process itself. Soil temperature may be affected by the intensity of incoming radiation for the first few centimetres of the soil, but will be constant at lower levels. Plant scorching may be influenced more by radiation intensity than by the air temperature.

VISQUEEN DEVELOPMENT POLICY
Visqueen has pioneered most of the applications of polyethylene films since the company introduced the film process into Europe. In the development of greenhouse films, Visqueen has introduced anti-fog thermic films ('Politherm AF' and 'Luminal') and highly diffusing heat barrier films (Luminance THB) - both of which have attracted imitations. In recent developments, Visqueen has looked systematically at botrytis control, and at growth control films ('Solatrol'). It our policy to ensure that new film development is conducted in association with the best scientific sources, and is subject to rigorous evaluation. Our product information is provided in good faith and is based on observations at growers and independent organisations. We plan to work to foster relationships with centres of technical excellence and with growers to continue our programme of film development.
an intermediate option between these films and Luminance THB

 




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